Working Principles of a Tire Shredder

Working Principles of a Tire Shredder

Do you know, every year, the United States produces
about 300 million scrap tires? Luckily, tire recycling has become popular with
government interaction and entrepreneurs initiative.

Many people claim to take tire recycling as their
business initiatives. Even most of today’s heavy-duty tires are recycled. Also,
the uses of recycled tires are everywhere, from landscaping mulch to playground
cover.

To proceed on with tire recycling, tire shredder is a
necessary tool. Let’s know more about tire shredder and its working principles.

Tire Shredder

Tire shredder is a machine that can shred different types
of tires and rubber products. It mainly tears car tires, bicycle tires, truck
tires, motorcycle tires, skew tires, rubber tires, engineering tires, etc.

The machine shreds anything into a 5-10cm shape.
Later, it can be processed again by using a grinding tool to make it fine
rubber powder. This machine can also shred steel wire tire, which has a
diameter of less than 2000mm.

Shredding a steel wire tire doesn’t require any
pre-treatment, and it can be crushed directly. This tool comes handy to increase
production efficiency and save labor.

Components of Tire Shredder

Well, let’s make an inquiry now on the components of tire shredder;

  • Frame:
    At the outside, it has a thick, durable, and high-quality
    steel plate.
  • Motor:
    Mostly, tire shredder features three-phase pure copper motor.
    It can boost the machine’s overload time.
  • Control System:
    The motor of tire shredder features a PLC control system. It
    can adjust the step and speed of the motor.
  • Blades:
    It has high strength steel-made blades that are forged with
    alloy steel. The build-quality of blades ensures high precision for shredding.
  • Bearing Seat:
    It removes the blade, bearing, and other components for ease
    of maintenance.
  • Reducer:
    A high-tooth surface reduction offers better precision,
    stable operation, high transmission efficiency, minimum noise, and small size.
  • Rotary Sieve:
    It keeps the raw material size larger than sieve hole into
    the shredder to shred again.

Types of Tire Shredder

With different materials, tire machines vary in their
process and design. Tire shredder comes in the following types;

  • Shear Shredders:
    It uses low-speed and includes two shaft rotary knives to cut materials.
  • Chippers:
    It uses high-speed wheels, rotary knives, and drums to cut materials into bits.
  • Grinders:
    It works at both high and low speed and uses plates, drums, and wheels.
  • Granulators:
    It uses knives to cut materials.
  • Specialty Shredders:
    It uses a low-speed rotary shaft with high-torque to tear tire forcefully.

Working Principle of a Tire Shredder

Tire shredder includes a motor, rotary knife shaft,
hard-tooth surface reducer, movable knife, box body, frame, and a working
platform inside. Once you place the tire into the shredder, the knife claw
pulls the material into the crushing cavity.

It tears down rubber into small pieces and discharges
from the lower part. Also, the steel wire part is separated inside and release
from other compartments.

Advantage of Tire Shredder

  • Tire shredder supports the
    recycling process of the tire, instead of polluting the environment.
  • It encourages the reuse of scrap
    tires by easing the recycling process.

To Conclude!

Tire recycling can be challenging without a tire
shredder. Nowadays, a lot of companies are investing in a tire shredder to
minimize production costs. That’s where we can help you as we provide the
equipment needed for tire recycling.